EMI noise can potentially couple to the system in
multiple ways: Conductive coupling, Radiative coupling, and so on. Not the
importance to understand the types of noise coupled into the system to effectively
debug EMI failure and improve the design. The following section outlines potential
noise coupling sources in each EMI test, in addition to design suggestions to
improve performance.
Some common knowledge and misunderstandings on EMI testing:
Cable type:
Cable types play a significant role in EMI testing. The recommended Ethernet cable type for EMI tests is outlined below:
- Shielded vs unshielded cable:
- Shielded cables are often
necessary for high-speed digital data transmission in electromagnetic
environments. Shielded cables have ground conducted shield wrap around
each of the twisted pairs. With shielded cable, most noise coming from
external wires can flow through the ground connected shield directly to
earth ground, instead of coupling into the signal line. Shielded cable
also improves the protection against cross talk, EMI tests, and reduces
emissions from the cable.
Note: Double shielded cable have layer of aluminum
foil wrap around each pair of cable and a layer of metal mesh grid which typically
have better EMI performance than single shielded cable with only aluminum foil wrap
around each pair of cable.
- CAT 5 vs CAT 6 cable:
- CAT 6 cable is preferred
for better EMI performance. Compared to CAT5E, CAT6 has plastic
insulation in the center to isolate each of the twisted pairs. The
ground shield around each twisted pair of CAT6 is also thicker than
CAT5E.
- ESD diodes:
- ESD diodes are often
useful to protect the device from being damaged during EMI testing.
However, ESD diodes are not a useful approach when Class A performance
is required. When the ESD diodes trigger, the MDI lines can clamp to a
certain voltage and result in link drop or packet errors. This results
in Class B performance. When ESD diodes are implemented during normal
applications, they act as capacitors on the MDI lines. If the ESD diodes
are not tuned properly, the signal can face attenuation or impedance
mismatch on the MDI lines.
The following sections detail the setup and debug
procedure for each EMI test, including possible schematic/layout
suggestions for improved performance.