The Inductive Touch System Design Guide presents an overview of the typical sensor mechanical structure and sensor electrical design for human machine interface (HMI) button applications. The mechanical design chapter discusses several factors that impact button sensitivity, including metal selection, sensor geometry, sensitivity dependence on target-to-coil distance, and mechanical isolations. Two options of common layer stacks for inductive touch buttons are also presented. The sensor design chapter focuses on flex PCB sensor electrical requirements and considerations for optimal sensitivity.
Implementing an effective inductive touch solution requires appropriate system mechanical design and matching sensor design. The mechanical design should take into consideration the material properties, button geometry, and sensor construction and mounting. The following sections will address each of these topics.
Consider a flat metal plate held at a fixed distance from an inductive coil sensor, as shown in #T4726003-1. If a force is applied onto the metal plate, the metal will deform slightly. For example, with a 1 N force, which is approximately the weight of a computer mouse, a 1-mm thick aluminum plate that is 15 mm × 15 mm will deform by about 0.2 µm. This deformation moves the opposite side of the plate closer to the LDC sensor. When the force is removed, the plate will return to its original unstressed shape.
When the conductive material is in close proximity to the inductor, the magnetic field will induce circulating eddy currents on the surface of the conductor. The eddy currents are a function of the distance, size, and composition of the conductor. If the conductor is deflected toward the inductor as shown in #T4726003-1, more eddy currents will be generated.
The eddy currents generate their own magnetic field, which opposes the original field generated by the inductor. This effect reduces the inductance of the system, resulting in an increase in sensor frequency. As the conductive target moves closer to the sensor, the electromagnetic coupling between them becomes stronger. As a result, the change in sensor frequency is also more significant.