TIDUF82A
August 2024 – November 2024
DRV8162
,
INA241A
,
ISOM8710
1
Description
Resources
Features
Applications
6
1
System Description
1.1
Reference Design Overview
1.2
Key System Specifications
2
System Overview
2.1
Block Diagram
2.2
Design Considerations
2.2.1
Hardware Design
2.2.1.1
Power Stage Gate Driver
2.2.1.1.1
Gate Driver
2.2.1.1.2
Protection Features
2.2.1.1.3
VGVDD Definition
2.2.1.1.4
Strap Functions
2.2.1.2
Power Stage FETs
2.2.1.2.1
VGS versus RDS(ON)
2.2.1.3
Phase Current and Voltage Sensing
2.2.1.3.1
Phase Current
2.2.1.3.2
Phase Current – Bias Voltage Reference
2.2.1.3.3
Voltage
2.2.1.4
Host Processor Interface
2.2.1.5
Gate Drive Shutdown Path
2.2.1.6
System Diagnostic Measurements
2.2.1.6.1
Temperature Measurement
2.2.1.7
System Power Supply
2.2.1.7.1
12V Rail
2.2.1.7.2
3.3V Rail
2.2.2
Software Design
2.3
Highlighted Products
2.3.1
DRV8162L
2.3.2
INA241A
2.3.3
LMR38010
2.3.4
TMP6131
2.3.5
ISOM8710
3
Hardware, Software Test Requirements and Test Results
3.1
Hardware Requirements
3.1.1
PCB Overview
3.1.2
Hardware Configuration
3.1.2.1
Prerequisites
3.1.2.2
Default Resistor and Jumper Configuration
3.1.2.3
Connector
3.1.2.3.1
Host Processor Interface
3.2
Test Setup
3.3
Test Results
3.3.1
Power Management
3.3.1.1
Power Up
3.3.1.2
Power Down
3.3.2
Gate Voltage and Phase Voltage
3.3.2.1
20 VDC
3.3.2.2
48 VDC
3.3.2.3
60 VDC
3.3.3
Digital PWM and Gate Voltage
3.3.4
Phase-Current Measurements
3.3.5
System Test Results
3.3.5.1
Thermal Analysis
4
Design and Documentation Support
4.1
Design Files
4.1.1
Schematics
4.1.2
BOM
4.2
Tools and Software
4.3
Documentation Support
4.4
Support Resources
4.5
Trademarks
5
About the Authors
6
Revision History
Features
Three-phase inverter with 24V DC to 60V DC input and 85A
RMS
continuous output current
Smart half-bridge gate driver DRV8162L with on-chip hardware protection
Fully-protected power stage: shoot-through, overcurrent, short circuit, undervoltage, overtemperature protections
Programmable gate driver source and sink currents from 16mA, 32mA to 1A, 2A eases optimization of efficiency and EMI performance
Configurable dead-time insertion to avoid shoot-through
In-phase shunt (0.2mΩ) based current sensing with INA241A high-common mode rejection, zero-drift current-sense amplifier
Multichannel shutdown paths to enable flexible system design of STO function