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PMP23200

100W, 5V output hard-switched full-bridge converter reference design for 100kRad applications

PMP23200

Design files

Overview

This reference design uses the TPS7H5001-SP pulse-width modulation (PWM) controller and three TPS7H6003-SP half-bridge drivers to contruct a hard-switched full-bridge converter that takes an input ranging from 22V to 36V and generates an isolated 5V output capable of 100W loading. The controller, driver and power FETs are selected to meet geostationary orbit (GEO) class radiation performance. Synchronous rectifiers on the secondary increase efficiency and improve thermal performance compared to conventional diode rectifiers.

Features
  • GEO class radiation performance
  • GaN FETs on primary and secondary side to increase efficiency
  • Secondary-side controller for faster control loop
  • <1% ripple on output
  • 3.5 inch x 5 inch PCB
Output voltage options PMP23200.1
Vin (Min) (V) 22
Vin (Max) (V) 36
Vout (Nom) (V) 5
Iout (Max) (A) 20
Output Power (W) 100
Isolated/Non-Isolated Isolated
Input Type DC
Topology Full Bridge- Hard Switched
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A fully assembled board has been developed for testing and performance validation only, and is not available for sale.

Design files & products

Design files

Download ready-to-use system files to speed your design process.

PDF | HTML
TIDT372.PDF (1815 K)

Test results for the reference design, including efficiency graphs, test prerequisites and more

TIDMC94.PDF (529 K)

Detailed schematic diagram for design layout and components

TIDMC95.PDF (321 K)

Complete listing of design components, reference designators, and manufacturers/part numbers

TIDMC96.PDF (445 K)

Detailed overview of design layout for component placement

TIDMC98.ZIP (2960 K)

Files used for 3D models or 2D drawings of IC components

TIDCGK1.ZIP (1267 K)

Design file that contains information on physical board layer of design PCB

TIDMC97.PDF (1887 K)

PCB layer plot file used for generating PCB design layout

Products

Includes TI products in the design and potential alternatives.

AC/DC & DC/DC controllers (external FET)

TPS7H5001-SPRadiation-hardened, QMLV and QMLP 2-MHz dual-output PWM controller with synchronous rectification

Data sheet: PDF | HTML
Half-bridge drivers

TPS7H6003-SPRadiation-hardened, QMLV 200-V half-bridge GaN gate driver

Data sheet: PDF | HTML

Technical documentation

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Type Title Date
Test report 100-W, 5-V Output Hard-Switched Full-Bridge Conv. RefDes for 100-kRad Apps PDF | HTML Dec. 07, 2023

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