This reference design is a universal input, 71.4V, 7A constant current (CC), constant voltage (CV) charger for e-bike applications. The reference design achieves 92.93% end-to-end peak efficiency with a 115Vac input, and 94.50% end-to-end peak efficiency with a 230Vac input. This design includes fan control and charging status indication based on output current. This reference design uses the UCC28180,UCC256603, UCC28910, and TL103W devices.
| Output voltage options | PMP23464.1 | PMP23464.2 | PMP23464.3 |
|---|---|---|---|
| Vin (Min) (V) | 90 | 350 | 100 |
| Vin (Max) (V) | 264 | 400 | 400 |
| Vout (Nom) (V) | 390 | 71.4 | 12 |
| Iout (Max) (A) | 1.3 | 7 | .25 |
| Output Power (W) | 507 | 499.8 | 3 |
| Isolated/Non-Isolated | Non-Isolated | Isolated | Isolated |
| Input Type | AC | DC | DC |
| Topology | Boost- PFC | Half Bridge- LLC^Half Bridge- Resonant | Flyback- DCM^Flyback- Non Sync |
A fully assembled board has been developed for testing and performance validation only, and is not available for sale.
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Test results for the reference design, including efficiency graphs, test prerequisites and more
Detailed schematic diagram for design layout and components
Complete listing of design components, reference designators, and manufacturers/part numbers
Detailed overview of design layout for component placement
Design file that contains information on physical board layer of design PCB
PCB layer plot file used for generating PCB design layout
Includes TI products in the design and potential alternatives.
| Type | Title | Date | ||
|---|---|---|---|---|
| Test report | Universal Input, 500W CC and CV E-Bike Charger Reference Design | PDF | HTML | Jul. 19, 2024 |
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