DLPA027B January   2024  – April 2024 DLP500YX , DLP5500 , DLP6500FLQ , DLP6500FYE , DLP650LNIR , DLP670S , DLP7000 , DLP7000UV , DLP9000 , DLP9000X , DLP9000XUV , DLP9500 , DLP9500UV

 

  1.   1
  2.   Abstract
  3.   Trademarks
  4. 1Heating of a DMD Micromirror
    1. 1.1 Mirror Surface to Bulk Mirror Delta (ΔTMIRROR_SURFACE-TO-BULK_MIRROR)
    2. 1.2 Bulk Mirror to Silicon Delta (ΔTBULK_MIRROR-TO-SILICON)
    3. 1.3 Silicon to Ceramic Delta (ΔTSILICON-TO-CERAMIC)
  5. 2Calculating Mirror Surface Temperature With Pulsed Optical Sources
    1. 2.1 Mirror Surface to Bulk Mirror Delta (ΔTMIRROR_SURFACE-TO-BULK_MIRROR)
    2. 2.2 Bulk Mirror to Silicon Delta (ΔTBULK_MIRROR-TO-SILICON)
    3. 2.3 Silicon to Ceramic Delta (ΔTSILICON-TO-CERAMIC)
    4. 2.4 Calculating Mirror Surface to Ceramic Delta (ΔTMIRROR_SURFACE-TO-CERAMIC)
  6. 3Sample Calculations
  7. 4Summary
  8. 5References
  9. 6Revision History

Bulk Mirror to Silicon Delta (ΔTBULK_MIRROR-TO-SILICON)

Absorbed heat must be transferred from the DMD mirror to the underlying silicon. This is true in a CW application as well as a pulsed application. Normally the temperature rise of the bulk mirror above the silicon in CW applications is small, but in pulsed applications, the peak optical power can be much higher than the average power. This results in a rise and fall of the bulk mirror temperature with each pulse. The bulk mirror temperature rise is defined by Equation 3.

Equation 3. T ( t ) = T f + ( T i - T f ) e - t τ

Where:

T ( t ) = mirror temperature at time = t

T f = final mirror temperature at t = ∞ (steady-state)

T i = initial mirror temperature at t = 0

τ = thermal time constant of the mirror (R × C) [Table 2-1]

T f = T i + Q M I R R O R × R M I R R O R - T O - S I L I C O N [Table 2-1]

Q M I R R O R = Q I N C I D E N T _ M I R R O R × [ F F M I R R O R × ( 1 - M R ) ]

Where:

Q I N C I D E N T _ M I R R O R = total incident power per mirror [incident power density × (mirror pitch)2]

F F M I R R O R = fill factor of mirror array (on-state calculates highest temperature) [Table 2-2]

M R = mirror reflectivity [Figure 2-1, Figure 2-2, Figure 2-3]

Table 2-1 Bulk Mirror Thermal Time Constant Versus Mirror Pitch
Pixel [μm] RMIRROR-TO-SILICON [ºC/W] CMIRROR [J/ºC] τ = R*C [μs]
5.4 (12º) 7.63 x 105 1.14 x 10-11 8.70
5.4 (17º) 9.54 x 105 1.14 x 10-11 10.88
7.56, 7.60, 7.637 4.47 x 105 2.57 x 10-11 11.49
9.0 4.53 x 105 4.21 x 10-11 19.07
10.8 3.39 x 105 9.52 x 10-11 32.27
13.68 2.52 x 105 1.53 x 10-10 38.56

The thermal time constant of the mirror, τ , is defined as RMIRROR ✕ CMIRROR

Where:

RMIRROR is the thermal resistance from the mirror to the silicon

CMIRROR is the thermal capacitance of the mirror

In Table 2-1, R was calculated using a finite element model of the pixel superstructure and distance between the mirror and the silicon. C was calculated as ρVCp where;

ρ = density of the aluminum mirror

V = volume of the aluminum mirror

Cp = specific heat of the aluminum mirror

Therefore, τ is different for each mirror pitch

Table 2-2 Mirror Fill Factor Versus Mirror Pitch
FFMIRROR
Pixel [μm] On-state Off-state Illumination Angle [Degrees]
5.4 (12º) 0.901 0.720 24
5.4 (17º) 0.911 0.765 34
7.56, 7.60 0.931 0.724 24
7.637 0.936 0.728 24
9.0 0.967 0.600 29
10.8 0.931 0.726 24
13.68 0.950 0.728 24
Note: Please see DLPA083 for more details pertaining to Mirror Fill Factor.
Note: The on-state and off-state fill factors are calculated using illumination at the native ƒ-number corresponding to the tilt nominal angle.
  1. 12º tilt = ƒ/2.4
  2. 14.5º tilt = ƒ/2.0
  3. 17º tilt = ƒ/1.7
GUID-20231106-SS0I-ZJVZ-HFPF-7RMFMVCSK1TV-low.png Figure 2-1 Mirror Reflectivity versus Wavelength (UV)
GUID-20231106-SS0I-9ZQ2-RPQM-PJPQ1ZZ9LPM1-low.png Figure 2-2 Mirror Reflectivity versus Wavelength (Visible)
GUID-20231106-SS0I-KZ4X-RBKR-L7NZJFJJ67Q3-low.png Figure 2-3 Mirror Reflectivity versus Wavelength (Near-Infrared)
Table 2-3 Set of Possible Bulk Mirror Heating Conditions
tpulse toff Mirror Heating Condition Temperature Plot vs. Time
> 5 τ > 5 τ Mirror fully heats and cools during each pulse GUID-20230921-SS0I-DHT5-2QX1-CR8L7KNQHWVS-low.png
> 5 τ < 5 τ Mirror fully heats and partially cools during each pulse GUID-20230921-SS0I-SJ75-1JFF-0TFMSGVQPCRX-low.png
< 5 τ > 5 τ Mirror partially heats, then fully cools during each pulse GUID-20230921-SS0I-TCDN-D8CM-Q8RJGRKNLWN9-low.png
< 5 τ < 5 τ Mirror partially heats and partially cools during each pulse until finally reaching steady-state after many pulses GUID-20230921-SS0I-49SS-ZSBW-JCQRWPHXPF6D-low.png

There are several possibilities of the resulting transient response of the mirror depending on the duration of tpulse and toff relative to the thermal time constant of the mirror. These possibilities are shown in Table 2-3.

GUID-20231018-SS0I-XRC5-BC7G-1MGJWZ4NZJDN-low.png Figure 2-4 Pulse Parameters