SLUAAL2 june   2023 UCC256402 , UCC256403 , UCC256404

 

  1.   1
  2.   Abstract
  3.   Trademarks
  4. 1UCC25640x Frequently Asked Questions
    1. 1.1  For the Time Domain Simulation and Fundamental Harmonic Analysis of LLC Resonant Converters, What Model of the Transformer Should be Used?
      1. 1.1.1 LLC Design Using T Type Transformer Model
    2. 1.2  How to Connect External Gate Drivers to the UCC25640x for High Gate Driver Current Capability?
    3. 1.3  When Powering on the PFC-LLC AC-DC Converter, What Sequence is Recommended?
    4. 1.4  How to Eliminate the Nuisance ZCS Detection During the Light Load?
    5. 1.5  What is the Purpose of Maintaining the FB Pin Voltage of the UCC25640x Controllers at a Constant Level?
    6. 1.6  How to Improve the Slew Rate Detection at HS Pin of the UCC25640x Controller?
    7. 1.7  How to Operate the UCC25640x Controller in the Open Loop?
    8. 1.8  What Happens if the VCR Pin Peak to Peak Voltage of the Controller Exceeds 6 V?
    9. 1.9  What UCC25640x settings effect the startup duration of the LLC?
    10. 1.10 What is Causing the Current Imbalance in the LLC's Secondary Side Windings?
    11. 1.11 How to Design TL431 Compensator for LLC With UCC25640x Controller
      1. 1.11.1 LLC Plant Transfer Function Under HHC Control
      2. 1.11.2 Type 2 and Type 3 Compensator with TL431 [20]
        1. 1.11.2.1 Type 2 Compensator
        2. 1.11.2.2 Type 2 Compensator Without Fast Lane
        3. 1.11.2.3 Type 3 Compensator with Fast Lane
        4. 1.11.2.4 Type 3 Compensator Without Fast Lane
      3. 1.11.3 Type 3 Compensator Design Example
    12. 1.12 How to Design LLC for Battery Charging and LED Driver Applications?
      1. 1.12.1 LED Driver Design Example
      2. 1.12.2 Battery Charger Design Example
    13. 1.13 How to Implement CC-CV Feedback Control?
      1. 1.13.1 Voltage Feedback Loop (Type 2) Transfer Function
      2. 1.13.2 Current Feedback Loop (Type 2) Transfer Function
    14. 1.14 What is the Simplest Approach to Configure the Burst Mode Thresholds for UCC25640x Based on the Load Power?
    15. 1.15 How to Avoid the UCC25640x Controller to Enter into Burst Mode?
    16. 1.16 What are the Methods for Preventing VCC From Decreasing Below the VCC Restart Threshold During Burst Mode?
    17. 1.17 How Does BMTL Threshold Value Impacts the Output Voltage Ripple and the VCC Pin Voltage and Magnetizing Current?
    18. 1.18 How to Design Magnetics for LLC?
      1. 1.18.1 LLC Resonant Inductor Design
      2. 1.18.2 LLC Transformer Design
    19. 1.19 How is the Dead Time in UCC25640x Determined During ZCS Detection and in the Absence of Valid Slew Rate Detection?
  5. 2References

LED Driver Design Example

Table 1-2 160W LED Driver Specifications
PARAMETER TEST CONDITIONS MIN TYP MAX UNITS
INPUT CHARACTERISTICS
DC voltage range (Vin) 365 390 410 V
LED CHARACTERISTICS[10]
Forward Voltage at IF=1 A 2.8 3.2 3.8 V
Rated Forward Current (IF) 1 A
Forward Voltage at IF=100 mA 2.8 V
OUTPUT CHARACTERISTICS [11]
LED Array Voltage (Vout) (Array consists of three branches and each branch has 14 LEDs ) 39.2 44.8 53.2 V
LED Array Current 0.3 (100mA per branch) 3 A
Output Power at LED array current = 3 A 117.6 134.4 (Pout_typ) 159.6 (Pout_Max) W
Output Power at LED array current = 0.3 A (Pout_Min) 11.76 W
Output Voltage Ripple 300 mVpp
Output Voltage at No Load 57 V
Resonant frequency fres 100 kHz
Peak efficiency At Peak output Power 92%
  1. The LLC tank parameters and the turns ratio are chosen based on the V i n _ t y p = 390 V ,   V o u t _ t y p = 44.8 V ,   P o u t _ t y p = 134.4 W ,   f r e s = 100 k H z . This is shown in Figure 1-31 [12].
  2. It is important to make sure that the maximum and minimum gain requirements are met once the tank parameters have been chosen.
  3. Maximum Gain and Minimum frequency  G max = V out_Max V in_Min requirement occurs at P out_Max Where as Minimum Gain and Maximum frequency  G min = V out_Min V in_Max requirement  occurs at P out_Min . These are shown in Figure 1-32 and Figure 1-33.
  4. To protect the converter against the over voltage during no load, output voltage is regulated at 57 V.
GUID-20230130-SS0I-PWKS-JB0K-HTKG4W5QQMGL-low.png Figure 1-28 LLC Design for Typical Output Voltage of the LED Driver and at Typical Output Power
GUID-20230130-SS0I-TGPH-CX28-QMLCH3MJWBTF-low.png Figure 1-29 LLC Maximum Gain Verification at Maximum Output Power
GUID-20230130-SS0I-MR5D-TW36-3G8710J5WPHV-low.png Figure 1-30 LLC Minimum Gain Verification at Minimum Output Power