SLUU885C March   2012  – June 2024 UCD3138 , UCD3138064 , UCD3138064A , UCD3138128 , UCD3138A , UCD3138A64

 

  1.   1
  2.   2
  3.   Abstract
  4. Introduction
  5. Description
    1. 2.1 Typical Applications
    2. 2.2 Features
  6. Electrical Performance Specifications
  7. Schematics
  8. Test Setup
    1. 5.1 Test Equipment
    2. 5.2 Recommended Test Setup
  9. List of Test Points
  10. List of Terminals
  11. Test Procedure
    1. 8.1 Efficiency Measurement Procedure
    2. 8.2 Equipment Shutdown
  12. Performance Data and Typical Characteristic Curves
    1. 9.1 Efficiency
    2. 9.2 Power Factor
    3. 9.3 Total Harmonic Distortion (THD)
    4. 9.4 Input Current at 230 VAC and 50 Hz
    5. 9.5 Output Voltage Ripple
    6. 9.6 Output Turn On
    7. 9.7 Total Harmonic Distortion (THD)
    8. 9.8 Other Waveforms
  13. 10EVM Assembly Drawing and PCB Layout
  14. 11List of Materials
  15. 12Digital PFC Description
    1. 12.1  1PFC Block Diagram
      1. 12.1.1 Single-Phase PFC Block Diagram
      2. 12.1.2 2-Phase PFC Block Diagram
      3. 12.1.3 Bridgeless PFC Block Diagram
    2. 12.2  UCD3138 Pin Definition
      1. 12.2.1 UCD3138 Pin Definition in Single-Phase PFC
      2. 12.2.2 UCD3138 Pin Definition in 2-Phase PFC
      3. 12.2.3 UCD3138 Pin Definition in Bridgeless PFC
    3. 12.3  EVM Hardware – Introduction
      1. 12.3.1 PFC Pre-Regulator Input
      2. 12.3.2 PFC Power Stage
      3. 12.3.3 Non-Isolated UART Interface
      4. 12.3.4 Isolated UART Interface
      5. 12.3.5 Interface Connector of Control Card
      6. 12.3.6 UCD3138 Resource Allocation for PFC Control
    4. 12.4  EVM Firmware – Introduction
      1. 12.4.1 Background Loop
      2. 12.4.2 Voltage Loop Configuration
      3. 12.4.3 Current Loop Configuration
      4. 12.4.4 Interrupts
    5. 12.5  State Machine
    6. 12.6  PFC Control Firmware
    7. 12.7  System Protection
      1. 12.7.1 Cycle-by-Cycle Current Protection (CBC)
      2. 12.7.2 Over-Voltage Protection (OVP)
    8. 12.8  PFC System Control
      1. 12.8.1 Average Current Mode Control
      2. 12.8.2 ZVS and Valley Control
    9. 12.9  Current Feedback Control Compensation Using PID Control
      1. 12.9.1 Loop Compensation from Poles and Zeros in s-Domain
      2. 12.9.2 Feedback Loop Compenstaion Tuning with PID Coefficients
      3. 12.9.3 Feedback Loop Compensation with Multiple-Set of Parameters
    10. 12.10 Voltage Feedback Loop
  16. 13Evaluating the Single-Phase PFC with GUI
    1. 13.1 Graphical User Interface (GUI)
    2. 13.2 Open the Designer GUI
    3. 13.3 Overview of the Designer GUI
      1. 13.3.1 Monitor
      2. 13.3.2 Status
      3. 13.3.3 Design and Configure
  17. 14Monitoring, Re-configuring and Re-tuning with Designer GUI
    1. 14.1 Power On and Test Procedure
    2. 14.2 Monitoring with GUI
    3. 14.3 Configuration and Re-configuring with GUI
    4. 14.4 Feedback Control Loop Tuning and Re-Tuning with GUI
      1. 14.4.1 Current Loop Evaluation
      2. 14.4.2 Current Loop Re-Tuning
      3. 14.4.3 Voltage Loop Evaluation and Re-tuning
  18. 15Digital PFC Firmware Development
  19. 16References
  20. 17Revision History

WARNING:

Always follow TI’s set-up and application instructions, including use of all interface components within their recommended electrical rated voltage and power limits. Always use electrical safety precautions to help ensure your personal safety and the safety of those working around you. Contact TI’s Product Information Center http://support/ti./com for further information.

Save all warnings and instructions for future reference.

Failure to follow warnings and instructions may result in personal injury, property damage, or death due to electrical shock and/or burn hazards.

The term TI HV EVM refers to an electronic device typically provided as an open framed, unenclosed printed circuit board assembly. It is intended strictly for use in development laboratory environments, solely for qualified professional users having training, expertise, and knowledge of electrical safety risks in development and application of high-voltage electrical circuits. Any other use and/or application are strictly prohibited by Texas Instruments. If you are not suitably qualified, you should immediately stop from further use of the HV EVM.

  1. Work Area Safety:
    1. Keep work area clean and orderly.
    2. Qualified observer(s) must be present anytime circuits are energized.
    3. Effective barriers and signage must be present in the area where the TI HV EVM and its interface electronics are energized, indicating operation of accessible high voltages may be present, for the purpose of protecting inadvertent access.
    4. All interface circuits, power supplies, evaluation modules, instruments, meters, scopes and other related apparatus used in a development environment exceeding 50 VRMS/75 VDC must be electrically located within a protected Emergency Power Off (EPO) protected power strip.
    5. Use a stable and non-conductive work surface.
    6. Use adequately insulated clamps and wires to attach measurement probes and instruments. No freehand testing whenever possible.
  2. Electrical Safety:
    1. De-energize the TI HV EVM and all its inputs, outputs, and electrical loads before performing any electrical or other diagnostic measurements. Revalidate that TI HV EVM power has been safely de-energized.
    2. With the EVM confirmed de-energized, proceed with required electrical circuit configurations, wiring, measurement equipment hook-ups and other application needs, while still assuming the EVM circuit and measuring instruments are electrically live.
    3. Once EVM readiness is complete, energize the EVM as intended.
    WARNING:
    WARNING: while the EVM is energized, never touch the EVM or its electrical circuits as they could be at high voltages capable of causing electrical shock hazard.
  3. Personal Safety:
    1. Wear personal protective equipment e.g. latex gloves and/or safety glasses with side shields or protect EVM in an adequate lucent plastic box with interlocks from accidental touch.
  4. Limitation for Safe Use:
    1. EVMs are not to be used as all or part of a production unit.