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TIDA-010956

48V, 4kW small form-factor three-phase inverter reference design for integrated motor drives

TIDA-010956

Design files

Overview

This reference design demonstrates a three-phase inverter with nominal 48V DC input and 85Arms output current rating. The 100V intelligent half-bridge gate driver DRV8162L enables a small size, robust and high efficiency power stage. Multichannel shutdown paths using the split power supply architecture of RV8162L are proposed for the Safe Torque Off (STO) function. With the internal VDS monitor and protection feature of the DRV8162L, the power stage is protected against overcurrent failures of shoot-through or outputs short-circuit. Precision phase current sensing is achieved using the INA241A. The design offers a 3.3V I/O interface to connect a host controller like a C2000™ MCU for quick and easy evaluation.

Features
  • Three-phase inverter with 24V DC to 60V DC input and 85ARMS continuous output current
  • Smart half-bridge gate driver DRV8162L with on-chip hardware protection
  • Fully-protected power stage: shoot-through, overcurrent, short circuit, undervoltage, overtemperature protections
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A fully assembled board has been developed for testing and performance validation only, and is not available for sale.

Design files & products

Design files

Download ready-to-use system files to speed your design process.

PDF | HTML
TIDUF82A.PDF (2508 K)

Reference design overview and verified performance test data

TIDMD37.PDF (699 K)

Detailed schematic diagram for design layout and components

TIDMD41.PDF (164 K)

Complete listing of design components, reference designators, and manufacturers/part numbers

TIDMD39.PDF (600 K)

Detailed overview of design layout for component placement

TIDMD40.ZIP (6038 K)

Files used for 3D models or 2D drawings of IC components

TIDCGQ2.ZIP (4149 K)

Design file that contains information on physical board layer of design PCB

Products

Includes TI products in the design and potential alternatives.

AC/DC & DC/DC converters (integrated FET)

LMR38010SIMPLE SWITCHER® 80-V, 1.0-A, 2.2-MHz step-down converter with 40-µA IQ

Data sheet: PDF | HTML
Analog current-sense amplifiers

INA241A-5-V to 110-V bidirectional ultraprecise current sense amplifier with enhanced PWM rejection

Data sheet: PDF | HTML
BLDC drivers

DRV8162105V max single half-bridge smart gate driver with STO functionality

Data sheet: PDF | HTML
Opto-emulators

ISOM8710DC input, logic output, single-channel high-speed opto-emulator

Data sheet: PDF | HTML
Thermistors

TMP611%, 10-kΩ linear thermistor in 0402, 0603/0805 and through hole packages

Data sheet: PDF | HTML

Technical documentation

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* Design guide 48V, 3.5kW Small Form-Factor Three-Phase Inverter Reference Design for Integrated Motor Drives (Rev. A) PDF | HTML Aug. 02, 2024

Related design resources

Hardware development

DEVELOPMENT KIT
LAUNCHXL-F280039C TMS320F280039C LaunchPad™ development kit for C2000™ real-time MCU

Software development

SOFTWARE DEVELOPMENT KIT (SDK)
C2000WARE-MOTORCONTROL-SDK MotorControl software development kit (SDK) for C2000™ MCUs

Support & training

TI E2E™ forums with technical support from TI engineers

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