This reference design is a module that can be set as standard power supply or a battery charger. The output voltage ranges from 0 V to 32 V at a maximum current of 62.5 A. It consists of four boards, a boost PFC, a phase shift full bridge, a small daughter board (hosting the microcontroller), and a display board with three LEDs and four push-buttons. The input voltage range is universal: 90 VAC to 264 VAC and the input current is limited to 10 Arms, which limits the input power below 200 VAC. The microcontroller interfaces the power supply to an operator and controls all functions, including enabling and shutting down the PFC and DC/DC stage, setting different output voltage levels and charging current limits.
| Output voltage options | PMP8740.1 | PMP8740.2 | PMP8740.3 | PMP8740.4 | PMP8740.5 |
|---|---|---|---|---|---|
| Vin (Min) (V) | 90 | 90 | 90 | 350 | 10 |
| Vin (Max) (V) | 265 | 265 | 265 | 420 | 14 |
| Vout (Nom) (V) | 390 | 12 | 32 | 32 | 5 |
| Iout (Max) (A) | 3.9 | .05 | 62.5 | 62.5 | .3 |
| Output Power (W) | 1521 | .6 | 2000 | 2000 | 1.5 |
| Isolated/Non-Isolated | Non-Isolated | Isolated | Isolated | Isolated | Non-Isolated |
| Input Type | AC | AC | AC | DC | DC |
| Topology | PFC- Boost | Flyback- Quasi Resonant | Flyback- Quasi Resonant | Full Bridge- Phase Shifted | Buck- Synchronous |
A fully assembled board has been developed for testing and performance validation only, and is not available for sale.
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Test results for the reference design, including efficiency graphs, test prerequisites and more
Detailed schematic diagram for design layout and components
Complete listing of design components, reference designators, and manufacturers/part numbers
Detailed overview of design layout for component placement
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Design file that contains information on physical board layer of design PCB
PCB layer plot file used for generating PCB design layout
Includes TI products in the design and potential alternatives.
| Type | Title | Date | ||
|---|---|---|---|---|
| * | Test report | 2-kW Industrial AC/DC Battery Charger Reference Design | Oct. 03, 2019 |
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