TIDA-010247

High-accuracy battery management unit reference design for 48–1500V energy storage system

TIDA-010247

Design files

Overview

This reference design is a high-side, N-channel MOSFET control (up to 32s) battery management unit (BMU), using the stacked BQ769x2 battery monitor family. This design also integrates a CAN interface for BMU stacking high-voltage (up to 1500V) energy storage station applications. High-side, N-channel MOSFET architecture and optimized driving circuits provide easy switch control. This reference design achieves low stand-by and ship-mode consumption and optimizes the current gaps between two groups. This reference design is for 48–1500V energy storage systems.

Features
  • ±1.8mV lithium iron phosphate cell voltage measurement accuracy at 25°C with fixed offset adjustment
  • 7μA consumption in ship mode
  • Robust and programmable battery cell and system protections
  • Reverse charger and high voltage on PACK side
  • High-side N-channel MOSFETs and strong driving capability
  • Support stacked architecture through CAN up to 1500V
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A fully assembled board has been developed for testing and performance validation only, and is not available for sale.

Design files & products

Design files

Download ready-to-use system files to speed your design process.

PDF | HTML
TIDUF20A.PDF (1502 K)

Reference design overview and verified performance test data

TIDMB58A.PDF (5158 K)

Detailed schematic diagram for design layout and components

TIDMB59A.PDF (165 K)

Complete listing of design components, reference designators, and manufacturers/part numbers

TIDMB60A.PDF (1202 K)

Detailed overview of design layout for component placement

TIDMB62A.ZIP (6656 K)

Files used for 3D models or 2D drawings of IC components

TIDCGC2A.ZIP (1376 K)

Design file that contains information on physical board layer of design PCB

TIDMB61A.PDF (5570 K)

PCB layer plot file used for generating PCB design layout

Products

Includes TI products in the design and potential alternatives.

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Data sheet: PDF | HTML
AC/DC & DC/DC converters (integrated FET)

TPS629323.8-V to 30-V input, 2-A, 200-kHz to 2.2-MHz, low-IQ synchronous buck converter in SOT-583 package

Data sheet: PDF | HTML
Arm Cortex-M0+ MCUs

MSPM0G351980 MHz ARM® Cortex®-M0+ MCU with dual-bank 512kB flash, 128kB SRAM, 2xCAN-FD, 2xADC, DAC, COMP

Data sheet: PDF | HTML
Battery monitors & balancers

BQ769723s-to-16s high-accuracy battery monitor and protector for Li-ion, Li-poly and LiFePO4

Data sheet: PDF | HTML
ESD protection diodes

TPD2E007Dual 10-pF, ±13-V, ±8-kV ESD protection diode for AC Signal Data Interfaces

Data sheet: PDF | HTML
I2C isolators

ISO1640Hot-swappable, robust-EMC bidirectional I2C isolator with bidirectional clock

Data sheet: PDF | HTML
Isolated CAN transceivers

ISO1042Isolated CAN transceiver with 70-V bus fault protection & flexible data rate

Data sheet: PDF | HTML
Isolated RS-485 transceivers

ISO1410EMC protected, 500-Kbps, half-duplex, 5-kVrms isolated RS-485 & RS-422 transceiver

Data sheet: PDF | HTML
Isolated power modules (integrated transformer)

UCC334105V to 3.3V, 1W, 3kVrms isolated DC-DC module with integrated transformer

Data sheet: PDF | HTML
Isolated power modules (integrated transformer)

UCC33421-Q1Automotive, 5V/5V, 1.5W 5kVrms isolated DC-DC power module with integrated transformer

Data sheet: PDF | HTML
Linear & low-dropout (LDO) regulators

TPS7A24200-mA, 18-V, ultra-low-IQ, low-dropout (LDO) voltage regulator with enable

Data sheet: PDF | HTML
Thermistors

TMP611%, 10-kΩ linear thermistor in 0402, 0603/0805 and through hole packages

Data sheet: PDF | HTML

Technical documentation

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View all 4
Type Title Date
Design guide High-Accuracy Battery Management Unit Reference Design for 48–1500V Energy Storage System (Rev. A) PDF | HTML Dec. 10, 2024
Application note Design Considerations of Stacked BQ769x2 With High-Side N-MOSFET PDF | HTML Feb. 09, 2023
Application note BQ769x2 Calibration and OTP Programming Guide (Rev. A) PDF | HTML Aug. 06, 2021
Application note DC/DC Buck Converters With Ultra-Low IQ for Industrial Battery-Pack Applications Feb. 20, 2019

Related design resources

Software development

SOFTWARE DEVELOPMENT KIT (SDK)
MSPM0-SDK MSPM0 software development kit (SDK)
APPLICATION SOFTWARE & FRAMEWORK
BQSTUDIO Battery Management Studio (bqStudio) Software

Support & training

TI E2E™ forums with technical support from TI engineers

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