SLUA560D June   2011  – March 2022 UCC28950 , UCC28950-Q1 , UCC28951 , UCC28951-Q1

 

  1.   Trademarks
  2. Design Specifications
  3. Functional Schematic
  4. Power Budget
  5. Transformer Calculations (T1)
  6. QA, QB, QC, QD FET Selection
  7. Selecting LS
  8. Output Inductor Selection (LOUT)
  9. Output Capacitance (COUT)
  10. Select FETs QE and QF
  11. 10Input Capacitance (CIN)
  12. 11Setting Up the Current Sense (CS) Network (CT, RS, RRE, DA)
  13. 12Voltage Loop and Slope Compensation
  14. 13Setting Turn-on Delays to Achieve Zero Voltage Switching (ZVS)
  15. 14Turning SR FETs-off Under Light Load Conditions
  16. 15600 W FSFB Detailed Schematic and Test Data
  17. 16References
  18. 17Revision History

Select FETs QE and QF

The synchronous FETs are chosen based on current and voltage ratings; as well as, power dissipation to meet the designs efficiency goals. This can be a trial an error process. We selected an evaluated a 75-V, 120-A FETs, from Fairchild, part number FDP032N08 to see if they could be used for synchronous FETs QE and QF to hit our efficiency goals. After estimating the total FET losses and power budget it was determined that these FETs could be used in this design.

Equation 59. QEg=152nC
Equation 60. Rds(on)QE=3.2 mΩ

Calculate average FET COSS (COSS_QE_AVG) based on the data sheet parameters for COSS (COSS_SPEC), and drain to source voltage where COSS_SPEC was measured (Vds_spec), and the maximum drain to source voltage in the design (VdsQE) that will be applied to the FET in the application.

Voltage across FET QE and QF when they are off:

Equation 61. VdsQE=2×VINMAXa139V

Voltage where FET COSS is specified and tested in the FET data sheet:

Equation 62. Vds_spec=25 V

Specified output capacitance from FET data sheet:

Equation 63. COSS_SPEC=1810 pF

Average QE and QF COSS [2]:

Equation 64. COSS_QE_AVG=COSS_SPECVdsQEVds_spec1.6 nF

QE and QF RMS current:

Equation 65. IQE_RMS=ISRMS=36.0 A

To estimate FET switching loss the Vg vs. Qg curve from the FET data sheet needs to be studied. First the gate charge at the beginning of the miller plateau needs to be determined (QEMILLER_MIN) and the gate charge at the end of the miller plateau (QEMILLER_MAX) for the given VDS.

Figure 9-1 Vg vs. Qg for QE and QF FETs

Maximum gate charge at the end of the miller plateau:

Equation 66. QEMILLER_MAX100 nC

Minimum gate charge at the beginning of the miller plateau:

Equation 67. QEMILLER_MIN52 nC
Note:

The FETs in this design were driven with UCC27324 setup to drive 4-A (IP) of gate drive current.

Equation 68. IP4A

Estimated FET Vds rise and fall time:

Equation 69. trtf=100nC-52nCIP2=48nC4A224 ns

Estimate QE and QF FET Losses (PQE):

Equation 70. PQE=IQE_RMS2×Rds(on)QE+POUTVOUT×VdsQEtr+tffs2+2×COSS_QE_AVG×VdsQE2fs2+2×QgQE×VgQEfs2
Equation 71. PQE9.3 W

Recalculate the power budget and check remaining power budget to hit efficency goal.

Equation 72. PBUDGET=PBUDGET-2×PQE6.5 W