The TIDA-01494 reference design is a compact, high efficiency, 24-V DC, 480-W nominal, 720-W peak output reference design for industrial AC/DC power supplies. The circuit consists of a front-end continuous conduction mode (CCM) power factor correction (PFC) circuit followed by a robust LLC stage with synchronous rectification. The design enables efficiency greater than 93.5% over a wide load range, allowing the system to work without forced cooling. The LLC stage, based on the UCC256301, takes advantage of the ZCS avoidance feature in the UC256301 to enable peak output power, minimizing the PFC Bulk capacitor for meeting holdup requirements, while making the system robust to short circuit and over current conditions. The UCC24612-2 based synchronous rectifier helps in minimizing the losses in the output rectifier, while its advanced proportional gate drive and dead time optimization features helps to avoid shoot through and minimizes losses.
| Output voltage options | TIDA-01494.1 |
|---|---|
| Vin (Min) (V) | 85 |
| Vin (Max) (V) | 265 |
| Vout (Nom) (V) | 24 |
| Iout (Max) (A) | 20 |
| Output Power (W) | 480 |
| Isolated/Non-Isolated | Isolated |
| Input Type | AC |
| Topology | Boost- PFC^Half Bridge- LLC |
A fully assembled board has been developed for testing and performance validation only, and is not available for sale.
Download ready-to-use system files to speed your design process.
Reference design overview and verified performance test data
Detailed schematic diagram for design layout and components
Complete listing of design components, reference designators, and manufacturers/part numbers
Detailed overview of design layout for component placement
Files used for 3D models or 2D drawings of IC components
Design file that contains information on physical board layer of design PCB
PCB layer plot file used for generating PCB design layout
Includes TI products in the design and potential alternatives.
| Type | Title | Date | ||
|---|---|---|---|---|
| * | Design guide | 24V 480W Nom 720W Peak >93.5% Efficient AC/DC Industrial Power Supply Ref Design | Oct. 10, 2017 | |
| Technical article | How to boost efficiency in your industrial AC/DC power supply | PDF | HTML | Nov. 09, 2017 |
Content is provided "as is" by TI and community contributors and does not constitute TI specifications. See terms of use.
If you have questions about quality, packaging or ordering TI products, see TI support.