TIDM-02009

ASIL D safety concept-assessed high-speed traction, bi-directional DC/DC conversion reference design

TIDM-02009

Design files

Overview

This reference design demonstrates control of HEV/EV traction inverter and bi-directional DC-DC converter by a single TMS320F28388D real-time C2000™ MCU. The traction control uses a software-based resolver to digital converter (RDC) driving the motor to a high speed up to 20,000 RPM. The DC-DC converter uses peak current mode control (PCMC) technique with phase-shifted full-bridge (PSFB) topology and synchronous rectification (SR) scheme. The traction inverter stage uses silicon carbide (SiC) power stage, driven by UCC5870-Q1 smart gate driver. PCMC waveform is generated using state-of-the-art PWM module and built-in slope compensation in the comparator sub-system (CMPSS). An ASIL decomposition based functional safety concept for the system has been assessed with TÜV SÜD to demonstrate system level safety integrity level up to ISO 26262 ASIL D for representative safety goals.

Features
  • EV traction inverter with SiC power stage running at high speed (up to 20,000 RPM)
  • Bi-directional HV-LV phase-shifted full bridge (PSFB) DC-DC converter with SiC primary FET
  • Software based resolver to digital conversion (RDC) supporting motor run at high speed
  • Integrated control of traction inverter and DCDC converter using single TMS320F28388D
  • TÜV SÜD assessed ASIL D functional safety concept based on ASIL decomposition
  • Peak current mode control (PCMC) with no external support circuitry for PCMC function with synchronous rectification (SR) switching scheme
  • Design port to AM263 is available, see application note below
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A fully assembled board has been developed for testing and performance validation only, and is not available for sale.

Design files & products

Design files

Download ready-to-use system files to speed your design process.

PDF | HTML
TIDUEY6.PDF (4956 K)

Reference design overview and verified performance test data

TIDM817.ZIP (2859 K)

Detailed schematic diagram for design layout and components

TIDM818.PDF (450 K)

Complete listing of design components, reference designators, and manufacturers/part numbers

TIDM819.ZIP (2185 K)

Detailed overview of design layout for component placement

TIDM821.ZIP (93383 K)

Files used for 3D models or 2D drawings of IC components

TIDCFZ8.ZIP (12316 K)

Design file that contains information on physical board layer of design PCB

TIDM820.ZIP (12350 K)

PCB layer plot file used for generating PCB design layout

Products

Includes TI products in the design and potential alternatives.

C2000 real-time microcontrollers

TMS320F28388DC2000™ 32-bit MCU w/ connectivity manager, 2x C28x+CLA CPU, 1.5-MB flash, FPU64, CLB, ENET, EtherCAT

Data sheet: PDF | HTML
AC/DC & DC/DC converters (integrated FET)

LM73605-Q1Automotive qualified 3.5-V to 36-V, 5-A synchronous step-down voltage converter

Data sheet: PDF | HTML
Arm Cortex-R MCUs

TMS570LS122716/32 Bit RISC Flash MCU, Cortex R4F, Auto Q100, Flexray, EMAC

Data sheet: PDF
CAN transceivers

TCAN1042-Q1Automotive fault-protected CAN transceiver with flexible data-rate

Data sheet: PDF | HTML
Isolated amplifiers

AMC1302-Q1Automotive, ±50-mV input, precision current sensing reinforced isolated amplifier

Data sheet: PDF | HTML
Isolated amplifiers

AMC1311-Q1Automotive, 2-V input, precision voltage sensing reinforced isolated amplifier

Data sheet: PDF | HTML
Isolated gate drivers

UCC21530-Q1Automotive 4-A, 6-A, 5.7-kVRMS, isolated dual-channel gate driver with EN and DT pins for IGBT/SiC

Data sheet: PDF | HTML
Isolated gate drivers

UCC5870-Q1Automotive, 3.75kVrms 30A single-channel functional safety isolated gate driver for IGBT/SiC

Data sheet: PDF
Isolated gate drivers

UCC5871-Q1Automotive 30-A isolated 5.7-kV VRMS IGBT/SiC MOSFET gate driver with advanced protection features

Data sheet: PDF | HTML
Low-side drivers

UCC27524A-Q1Automotive 5-A/5-A dual-channel gate driver with 5-V UVLO and negative input voltage handling

Data sheet: PDF | HTML
Power op amps

ALM2402F-Q1High output current operational amplifier for automotive, dual channel

Data sheet: PDF | HTML
System basis chips (SBCs)

TCAN4550-Q1Automotive system basis chip (SBC) with integrated CAN FD controller & transceiver

Data sheet: PDF | HTML
Transformer drivers

SN6501-Q1Automotive low-noise, 350-mA, 410-kHz transformer driver for isolated power supplies

Data sheet: PDF | HTML

Start development

Software

Software development kit (SDK)

C2000WARE-DIGITALPOWER-SDK DigitalPower SDK for C2000 Real-time Controllers

    • DigitalPower SDK for C2000™ microcontrollers (MCU) is a cohesive set of software infrastructure, tools, and documentation designed to minimize C2000 MCU based digital power system development time targeted for various AC-DC, DC-DC and DC-AC power supply applications. The software includes (...)
Supported products & hardware

Supported products & hardware

Products
C2000 real-time microcontrollers
TMS320F280021 C2000™ 32-bit MCU with 100 MHz, FPU, TMU, 32-KB flash TMS320F280021-Q1 Automotive C2000™ 32-bit MCU with 100 MHz, FPU, TMU, 32-KB flash TMS320F280023 C2000™ 32-bit MCU with 100-MHz, FPU, TMU, 64-kb flash TMS320F280023-Q1 Automotive C2000™ 32-bit MCU with 100 MHz, FPU, TMU, 64-KB flash TMS320F280023C C2000™ 32-bit MCU with 100 MHz, FPU, TMU, 64-KB flash, CLB TMS320F280025 C2000™ 32-bit MCU with 100-MHz, FPU, TMU, 128-kb flash TMS320F280025-Q1 Automotive C2000™ 32-bit MCU with 100 MHz, FPU, TMU, 128-KB flash TMS320F280025C C2000™ 32-bit MCU with 100-MHz, FPU, TMU, 128-kb flash, CLB TMS320F280025C-Q1 Automotive C2000™ 32-bit MCU with 100 MHz, FPU, TMU, 128-KB flash, CLB TMS320F280033 C2000™ 32-bit MCU 120-MHz 128-KB flash, FPU, TMU, AES and CAN-FD TMS320F280034 C2000™ 32-bit MCU 120-MHz 128-KB flash, FPU, TMU with CLA, AES and CAN-FD TMS320F280034-Q1 Automotive C2000™ 32-bit MCU 120-MHz 128-KB flash, FPU, TMU with CLA, AES and CAN-FD TMS320F280036-Q1 Automotive C2000™ 32-bit MCU 120-MHz 256-KB flash, FPU, TMU with CLA, AES and CAN-FD TMS320F280036C-Q1 Automotive C2000™ 32-bit MCU 120-MHz 256-KB flash, FPU, TMU with CLA, CLB, AES and CAN-FD TMS320F280037 C2000™ 32-bit MCU 120-MHz 256-KB flash, FPU, TMU with CLA, AES and CAN-FD TMS320F280037-Q1 Automotive C2000™ 32-bit MCU 120-MHz 256-KB flash,FPU, TMU with CLA, AES and CAN-FD TMS320F280037C C2000™ 32-bit MCU 120-MHz 256-KB flash, FPU, TMU with CLA, CLB, AES and CAN-FD TMS320F280037C-Q1 Automotive C2000™ 32-bit MCU 120-MHz 256-KB flash, FPU, TMU with CLA, CLB, AES and CAN-FD TMS320F280038-Q1 Automotive C2000™ 32-bit MCU 120-MHz 384-KB flash, FPU, TMU with CLA, AES and CAN-FD TMS320F280038C-Q1 Automotive C2000™ 32-bit MCU 120-MHz 384-KB flash, FPU, TMU with CLA, CLB, AES and CAN-FD TMS320F280039 C2000™ 32-bit MCU 120-MHz 384-KB flash, FPU, TMU with CLA, AES and CAN-FD TMS320F280039-Q1 Automotive C2000™ 32-bit MCU 120-MHz 384-KB flash, FPU, TMU with CLA, AES and CAN-FD TMS320F280039C C2000™ 32-bit MCU 120-MHz 384-KB flash, FPU, TMU with CLA, CLB, AES and CAN-FD TMS320F280039C-Q1 Automotive C2000™ 32-bit MCU 120-MHz 384-KB flash, FPU, TMU with CLA, CLB, AES and CAN-FD TMS320F280040-Q1 Automotive C2000™ 32-bit MCU with 100 MHz, FPU, TMU, 128-KB flash, PGAs, SDFM TMS320F280040C-Q1 Automotive C2000™ 32-bit MCU with 100 MHz, FPU, TMU, 128-KB flash, InstaSPIN-FOC, CLB, PGAs, SDFM TMS320F280041 C2000™ 32-bit MCU with 100-MHz, FPU, TMU, 128-kb flash, PGAs, SDFM TMS320F280041-Q1 Automotive C2000™ 32-bit MCU with 100 MHz, FPU, TMU, 128 KB flash, PGAs, SDFM TMS320F280041C C2000™ 32-bit MCU with 100-MHz, FPU, TMU, 128-kb flash, InstaSPIN-FOC, CLB, PGAs, SDFM TMS320F280041C-Q1 Automotive C2000™ 32-bit MCU with 100 MHz, FPU, TMU, 128 KB flash, InstaSPIN-FOC, CLB, PGAs, SDFM TMS320F280045 C2000™ 32-bit MCU with 100 MHz, FPU, TMU, 256 KB flash, PGAs, SDFM TMS320F280048-Q1 Automotive C2000™ 32-bit MCU with 100 MHz, FPU, TMU, 256 KB flash, CLA, PGAs, SDFM TMS320F280048C-Q1 Automotive C2000™ 32-bit MCU w/ 100 MHz, FPU, TMU, 256 KB flash, CLA, InstaSPIN-FOC, CLB, PGAs, SDFM TMS320F280049 C2000™ 32-bit MCU with 100-MHz, FPU, TMU, 256-kb Flash, CLA, PGAs, SDFM TMS320F280049-Q1 Automotive C2000™ 32-bit MCU with 100 MHz, FPU, TMU, 256 KB flash, CLA, PGAs, SDFM TMS320F280049C C2000™ 32-bit MCU with 100-MHz, FPU, TMU, 256-kb Flash, CLA, InstaSPIN-FOC, CLB, PGAs, SDFM TMS320F280049C-Q1 Automotive C2000™ 32-bit MCU w/ 100 MHz, FPU, TMU, 256 KB flash, CLA, InstaSPIN-FOC, CLB, PGAs, SDFM TMS320F28075 C2000™ 32-bit MCU with 120 MHz, FPU, TMU, 512 KB flash, CLA, SDFM TMS320F28075-Q1 Automotive C2000™ 32-bit MCU with 120 MHz, FPU, TMU, 512 KB flash, CLA, SDFM TMS320F28076 C2000™ 32-bit MCU with 120 MHz, FPU, TMU, 512 KB flash, CLA, CLB, SDFM TMS320F28374D C2000™ 32-bit MCU with 800 MIPS, 2xCPU, 2xCLA, FPU, TMU, 512 KB flash, EMIF, 12b ADC TMS320F28374S C2000™ 32-bit MCU with 400 MIPS, 1xCPU, 1xCLA, FPU, TMU, 512 KB flash, EMIF, 12b ADC TMS320F28375D C2000™ 32-bit MCU with 800 MIPS, 2xCPU, 2xCLA, FPU, TMU, 1024 KB flash, EMIF, 12b ADC TMS320F28375S C2000™ 32-bit MCU with 400 MIPS, 1xCPU, 1xCLA, FPU, TMU, 1024 KB flash, EMIF, 12b ADC TMS320F28375S-Q1 Automotive C2000™ 32-bit MCU with 400 MIPS, 1xCPU, 1xCLA, FPU, TMU, 1024 KB flash, EMIF, 12b ADC TMS320F28376D C2000™ 32-bit MCU with 800 MIPS, 2xCPU, 2xCLA, FPU, TMU, 512 KB flash, EMIF, 16b ADC TMS320F28376S C2000™ 32-bit MCU with 400 MIPS, 1xCPU, 1xCLA, FPU, TMU, 512 KB flash, EMIF, 16b ADC TMS320F28377D C2000™ 32-bit MCU with 800 MIPS, 2xCPU, 2xCLA, FPU, TMU, 1024 KB flash, EMIF, 16b ADC TMS320F28377D-EP C2000™ Enhanced Product 32-bit MCU with 800 MIPS, 2xCPU, 2xCLA, FPU, TMU, 1 MB flash, EMIF, 16b ADC TMS320F28377D-Q1 Automotive C2000™ 32-bit MCU with 800 MIPS, 2xCPU, 2xCLA, FPU, TMU, 1024 KB flash, EMIF, 16b ADC TMS320F28377S C2000™ 32-bit MCU with 400 MIPS, 1xCPU, 1xCLA, FPU, TMU, 1024 KB flash, EMIF, 16b ADC TMS320F28377S-Q1 Automotive C2000™ 32-bit MCU with 400 MIPS, 1xCPU, 1xCLA, FPU, TMU, 1024 KB flash, EMIF, 16b ADC TMS320F28378D C2000™ 32-bit MCU with 800 MIPS, 2xCPU, 2xCLA, FPU, TMU, 1024 KB flash, CLB, EMIF, 12b ADC TMS320F28378S C2000™ 32-bit MCU with 400 MIPS, 1xCPU, 1xCLA, FPU, TMU, 1024 KB flash, CLB, EMIF, 12b ADC TMS320F28379D C2000™ 32-bit MCU with 800 MIPS, 2xCPU, 2xCLA, FPU, TMU, 1024 KB flash, CLB, EMIF, 16b ADC TMS320F28379D-Q1 Automotive C2000™ 32-bit MCU w/ 800 MIPS, 2xCPU, 2xCLA, FPU, TMU, 1024 KB flash, CLB, EMIF, 16b ADC TMS320F28379S C2000™ 32-bit MCU with 400-MIPS, 1x CPU, 1x CLA, FPU, TMU, 1024-KB flash, CLB, EMIF and 16- TMS320F28384D C2000™ 32-bit MCU with connectivity manager, 2x C28x+CLA CPU, 1.5-MB flash, FPU64, Ethernet TMS320F28384D-Q1 Automotive C2000™ 32-bit MCU w/ connectivity manager, 2x C28x+CLA CPU, 1.5MB flash, FPU64, Ethernet TMS320F28384S C2000™ 32-bit MCU with connectivity manager, 1x C28x+CLA CPU, 1.0-MB flash, FPU64, Ethernet TMS320F28384S-Q1 Automotive C2000™ 32-bit MCU w/ connectivity manager, 1x C28x+CLA CPU, 1MB flash, FPU64, Ethernet TMS320F28386D C2000™ 32-bit MCU with connectivity manager, 2x C28x+CLA CPU, 1.5-MB flash, FPU64, CLB, Ethernet TMS320F28386D-Q1 Automotive C2000™ 32-bit MCU w/ connectivity manager, 2x C28x+CLA CPU, 1.5MB flash, FPU64, CLB, Eth TMS320F28386S C2000™ 32-bit MCU with connectivity manager, 1x C28x+CLA CPU, 1.0-MB flash, FPU64, CLB, Ethernet TMS320F28386S-Q1 Automotive C2000™ 32-bit MCU w/ connectivity manager, 1x C28x+CLA CPU, 1MB flash, FPU64, CLB, Ethe TMS320F28388D C2000™ 32-bit MCU w/ connectivity manager, 2x C28x+CLA CPU, 1.5-MB flash, FPU64, CLB, ENET, EtherCAT TMS320F28388S C2000™ 32-bit MCU w/ connectivity manager, 1x C28x+CLA CPU, 1.0-MB flash, FPU64, CLB, ENET, EtherCAT TMS320F2800152-Q1 Automotive C2000™ 32-bit MCU 100-MHz 64-KB flash with CAN-FD, lockstep ASIL B TMS320F2800155 C2000™ 32-bit MCU 120-MHz 128-KB flash with HRPWM, CAN-FD TMS320F28P650DK C2000™ 32-bit MCU, 2x C28x+CLA CPU, Lock Step, 1.28-MB flash, 16-b ADC, HRPWM, EtherCAT, CAN-FD, AES TMS320F28P550SJ C2000™ 32-bit MCU, 1x C28x + 1x CLA, 150-MHz, 1.1-MB flash, 5x ADCs, CLB, AES and NNPU
Hardware development
Reference design
PMP41006 1-kW reference design with CCM totem pole PFC and current-mode LLC realized by C2000™ and GaN TIDA-010054 Bi-directional, dual active bridge reference design for level 3 electric vehicle charging stations TIDA-010062 1-kW, 80+ titanium, GaN CCM totem pole bridgeless PFC and half-bridge LLC with LFU reference design TIDA-010087 100-A Dual-phase digital control battery tester reference design TIDA-010231 Analog front end for arc detection in photovoltaic applications reference design TIDA-01606 10-kW, bidirectional three-phase three-level (T-type) inverter and PFC reference design TIDM-02002 Bidirectional CLLLC resonant dual active bridge (DAB) reference design for HEV/EV onboard charger TIDM-02009 ASIL D safety concept-assessed high-speed traction, bi-directional DC/DC conversion reference design TIDM-02011 Live firmware update reference design with C2000™ real-time MCUs TIDM-1000 Vienna Rectifier-Based Three Phase Power Factor Correction Reference Design Using C2000 MCU TIDM-1007 High efficiency GaN CCM totem pole bridgeless Power Factor Correction (PFC) reference design TIDM-1022 Valley switching boost power factor correction (PFC) reference design TIDM-DC-DC-BUCK Digitally Controlled Non-Isolated DC/DC Buck Converter Reference Design
Evaluation board
LAUNCHXL-F2800157 C2000™ real-time MCU F2800157 LaunchPad™ development kit LAUNCHXL-F28P55X C2000™ real-time MCU F28P55X LaunchPad™ development kit LAUNCHXL-F28P65X C2000™ real-time MCU F28P65x LaunchPad™ development kit TMDSCNCD2800157 TMDSCNCD2800157 controlCARD evaluation module TMDSCNCD280025C TMS320F280025C evaluation module for C2000™ MCU controlCARD™ TMDSCNCD28P55X TMDSCNCD28P55X controlCARD evaluation module TMDSCNCD28P65X TMS320F28P65X controlCARD evaluation module
Daughter card
TMDSCNCD280039C TMS320F280039C evaluation module C2000™ MCU controlCARD™ TMDSCNCD280049C F280049C evaluation module for C2000™ MCU controlCARD™ TMDSCNCD28379D F28379D development kit for C2000™ Delfino MCU controlCARD™ TMDSCNCD28388D F28388D evaluation module for C2000™ MCU controlCARD™
Development kit
LAUNCHXL-F280025C F280025C LaunchPad™ development kit for C2000™ real-time MCU LAUNCHXL-F280039C TMS320F280039C LaunchPad™ development kit for C2000™ real-time MCU LAUNCHXL-F28379D F28379D LaunchPad™ development kit for C2000™ Delfino™ MCU TIEVM-HV-1PH-DCAC Single phase inverter development kit with voltage source and grid connected modes
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C2000WARE-DIGITALPOWER-SDK DigitalPower SDK for C2000 Real-time Controllers

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Latest version
Version: 5.02.01.00
Release date: 26 Jun 2024