SNVAAA7 October   2024 LM5013 , LM5013-Q1 , LM5141 , LM5141-Q1 , LM5143 , LM5143-Q1 , LM5143A-Q1 , LM5145 , LM5145-Q1 , LM5146 , LM5146-Q1 , LM5148 , LM5148-Q1 , LM5149 , LM5149-Q1 , LM5190-Q1 , LM65645-Q1 , LM70660 , LM706A0 , LM706A0-Q1 , LM70840 , LM70840-Q1 , LM70860 , LM70860-Q1 , LM70880 , LM70880-Q1 , LM76003 , LM76003-Q1 , LM76005 , LM76005-Q1 , TPS54360B , TPS54360B-Q1 , TPS54560 , TPS54560B , TPS54560B-Q1 , TPS54561 , TPS54561-Q1

 

  1.   1
  2.   Abstract
  3.   Trademarks
  4. 1Introduction
  5. 2Efficiency and Thermals Comparison
  6. 3Design Size Comparison
  7. 4EMI and EMI Filter Comparison
  8. 5Other Design Considerations When Using Controllers and Converters
    1. 5.1 Power MOSFET Selection
    2. 5.2 Feature Set
    3. 5.3 Minimum On-Time for High Voltage Conversions
    4. 5.4 Power Inductor Consideration
  9. 6Summary
  10. 7References

Summary

This application note outlines the tradeoffs between controller and converter designs. New 65V and 80V converters integrate innovation on the fronts of packaging, FET technology, IC design and manufacturing. These new converters give power designers a new option in their tool belt that enable smaller, lower EMI and easy to design power-stages that are scalable to output currents only controllers could touch in the past. However, controllers won’t be going away anytime soon with their design flexibility and optimization. As with all great challenges there are always multiple designs with tradeoffs.

The DC/DC converters and controllers in Table 6-1 are ideal for 24V systems and 48V systems across applications. For further design size reduction, greater ease of use and lower EMI, an integrated inductor module may be of interest such as TPSM365R6 and TPSM5601R5H.

Table 6-1 Suggested Step-Down Converters for High Voltage Systems
Device Iout (A) Input Voltage (V) Package Comment
LM5146-Q1 External FETs 5.5-100 4.5x3.5mm QFN
LM5137-Q1 External FETs 4-80 6x6mm QFN

Dual Output

LM5190-Q1 External FETs 5-80 4.5x3.5mm QFN Integrated CC/CV
LM5149-Q1 External FETs 3.5-80 5.5x3.5mm QFN Single Output, Integrated AEF
LM5143A-Q1 External FETs 3.5-65 6x6mm QFN Dual Output
LM70880-Q1 8 4.5-80 6x6mm QFN
LM706A0-Q1 10 4.5-65 6x6mm QFN
LM70660 6 4.5-65 6x6mm QFN
LM65645-Q1 4.5 3-65 2.6x3.6mm WQFN Ultra-low EMI, Ultra-low Iq
LMR51635 3.5 4.3-60 2.9x2.8mm SOT-23 Simple Switcher, Low Iq
LM5013-Q1 3.5 6-100 4.9x6mm HSOIC Non-synchronous, Low Iq
LMR38025-Q1 2.5 4.2-80 3x3mm WSON Simple Switcher, Low EMI
LMR38020-Q1 2 4.2-80 4.9x6mm HSOIC Simple Switcher, Low EMI
LMR36520 2 4.2-65 4.9x6mm HSOIC Simple Switcher, Low Iq
LMR36015-Q1 1.5 4.2-60 2x3mm QFN Low EMI, Low Iq
LMR51610-Q1 1 4.5-65 2.9x2.8mm SOT-23 Simple Switcher, Low Iq
LM5164-Q1 1 6-100 4.9x6mm HSOIC Low Iq
LM5169-Q1 0.65 6-120 4.9x6mm HSOIC Low Iq
LMR36506-Q1 0.6 3-65 2x2mm QFN Ultra-low Iq, Ultra-low EMI
LMR36503E-Q1 0.3 3-65V 2x2mm QFN Ultra-low Iq, Ultra-low EMI, Extended Temperature
LMR36502 0.15 3-65V 2x2mm QFN Ultra-low Iq, Ultra-low EMI
LMR36500 .05 3-65V 2x2mm QFN Ultra-low Iq, Ultra-low EMI