DC fast charging power module

Products and reference designs

DC fast charging power module

Block diagram

Overview

Our integrated circuits and reference designs help you create smarter and more efficient power modules that can charge electric vehicles (EVs). Whether it is a power factor correction (PFC) stage or a DC/DC power stage design, we have the right circuits to design an efficient power module.

Design requirements

DC fast charging power module designs require expertise to enable:

  • Accurate sensing and control of power output.
  • High-power density to support faster and higher power conversions.
  • Efficient PFC and DC/DC conversion to reduce losses.

Block diagram

Find products and reference designs for your system.

EV charging station power module

Please try to keep your diagram above this line. Please try to keep your diagram above this line. Please keep your diagram within the guides Please keep your diagram within the guides Control module Control module RCD/RCM: IEC 62752 / IEC 62955 RCD/RCM: IEC 62752 / IEC 62955 Power board fan Power board fan Fan motor driver Fan motor driver DC/DC power topologies Uni-directional Bi-directional Convent... DC/DC power topologiesUni-directional Bi-directional Conventional PSFB Dual active bridgeResonant LLC DAB in CLLLC mode Grid Grid Charger connector Chargerconnector Relay control power stage Relay control power stage Relay Relay Relay Driver Relay Driver (optional) Analog front end (optional)Analog front end Reference Reference ADC ADC Input current & voltage sense Input current & voltage sense Amp Amp Amp Amp Current sensor Current sensor Current Current Voltage Voltage Bus current & voltage sense Bus current & voltage sense Amp Amp Amp Amp Current sensor Current sensor Current Current Voltage Voltage Output current & voltage sense Output current & voltage sense Amp Amp Amp Amp Current sensor Current sensor Current Current Voltage Voltage Power board wired interface Power board wired interface CAN CAN RS-485 RS-485 RS-232 RS-232 Power board signal isolation Power board signal isolation Digital isolator Digital isolator AC/DC power topologies Uni-directional Bi-directional 2-L PFC... AC/DC power topologiesUni-directional Bi-directional2-L PFC 3-L T-type PFC / inverter3-L Vienna PFC 3-L ANPC PFC / inverter AC & DC E-Meter EE AC & DCE-MeterEE Grid, charger output Grid,charger output Insulation monitor Insulationmonitor PE PE Solid state relay Solid state relay Amp Amp +12V +5V +3.3V +1.8V -12V +12V+5V+3.3V+1.8V-12V DC rail DC rail Power board self diagnostics/monitoring Power board self diagnostics/monitoring Temp sensors Temp sensors SVS SVS ISO rail (gate drivers) ISO rail (gate drivers) DC rail DC rail AC/DC power stage AC/DC power stage Gates & buffers Gates & buffers Gate drivers Gate drivers Power FETs PowerFETs Digital isolator Digital isolator DC/DC power stage DC/DC power stage Gates & buffers Gates & buffers Gate drivers Gate drivers Power FETs PowerFETs Digital isolator Digital isolator Power board input power protection Power board input power protection eFuse eFuse Power board non-isolated DC/DC power supply Power board non-isolated DC/DC power supply Sequencer Sequencer DC/DC VTT DC/DC VTT Low noise power Low noise power DC/DC DC/DC Isolated AC/DC power supply Isolated AC/DC power supply Isolated AC/DC Isolated AC/DC Isolated DC/DC power supply Isolated DC/DC power supply Isolated DC/DC Isolated DC/DC Power board signal input/output protection Power board signal input/output protection ESD ESD Plug lock driver Plug lock driver H-Bridge Driver H-Bridge Driver Weld detector Weld detector Digital isolator Digital isolator Power digital processing Power digital processing MCU MCU RTC RTC Gates & buffers Gates & buffers Voltage translator Voltage translator Residual current monitor Residual current monitor Comp Comp Amp Amp Logic Logic H-Bridge Driver H-Bridge Driver

AC/DC power stage

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The first power stage within a DC charging pile is an AC/DC stage. This stage preforms power factor correction and provides a high voltage DC rail to then be used by the next stage. Glue logic is used to connect the power DSP to the gate drivers in order to correctly set logic voltage levels, active high or low settings, and serve as a buffer for multiple GPIO outputs.

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Power management (26)
Isolated gate drivers
  • UCC215504A/6A, 5-kVRMS dual-channel isolated gate driver with DIS and DT pins for IGBT
    Data sheet: PDF | HTML
  • UCC53505A/5A single-channel isolated gate driver with Miller clamp or split outputs and 8V or 12V UVLO
    Data sheet: PDF | HTML
  • UCC235255A/5A, 5.7kVRMS, reinforced single-channel opto-compatible isolated gate driver with 12V UVLO
    Data sheet: PDF | HTML
  • UCC217505.7kVrms ±10A, single-channel isolated gate driver w/ DESAT & internal miller clamp for IGBT/SiCFETs
    Data sheet: PDF | HTML
  • UCC217105.7kVrms ±10A, single-channel-isolated gate driver with OC detection, internal clamp for IGBT/SiC
    Data sheet: PDF | HTML
  • UCC53903kVrms/5kVrms, ±10A single-channel isolated gate driver with UVLO referenced to GND or split output
    Data sheet: PDF | HTML
Low-side drivers
  • UCC276245A/5A dual-channel gate driver with 4V UVLO, 30V VDD and low propagation delay
    Data sheet: PDF | HTML
  • UCC275245-A/5-A dual-channel gate driver with 5-V UVLO, enable, and 1-ns delay Matching
    Data sheet: PDF | HTML
  • UCC275312.5-A/5-A single-channel gate driver with 8-V UVLO, 35-V VDD, and split outputs
    Data sheet: PDF | HTML
  • UCC275255-A/5-A dual-channel gate driver with 5-V UVLO, enable, and inverting/non-inverting inputs
    Data sheet: PDF | HTML
  • UCC275174-A/4-A single-channel gate driver with 5-V UVLO and 13-ns prop delay in SOT-23 package
    Data sheet: PDF | HTML
  • UCC274244-A/4-A dual-channel gate driver with enable and 5-V IN handling
    Data sheet: PDF | HTML
Isolated power modules (integrated transformer)
  • UCC334205V/5V 1.5W 3kVrms isolated DC-DC module with integrated transformer
    Data sheet: PDF | HTML
  • UCC334105V to 3.3V, 1W, 3kVrms isolated DC-DC module with integrated transformer
    Data sheet: PDF | HTML
  • DCH010505SMiniature, 1W, 3kVDC Isolated DC/DC Converters
    Data sheet: PDF | HTML
AC/DC & DC/DC controllers (external FET)
  • UCC28C53-Q1Automotive, 30-V, low-power current-mode PWM controller, 8.4-V/7.6-V UVLO, 100% duty cycle
    Data sheet: PDF | HTML
  • UC2845Single ended 500KHz current mode PWM controller with 8.4V/7.6V UVLO 50% duty cycle, -40C to 85C
    Data sheet: PDF | HTML
  • UCC24630Synchronous rectifier controller With Ultra Low Standby current
    Data sheet: PDF | HTML
  • LM5030100-V push-pull current mode PWM controller
    Data sheet: PDF | HTML
  • UCC28C53Industrial, 30-V, low-power current-mode PWM controller, 8.4-V/7.6-V UVLO, 100% duty cycle
    Data sheet: PDF | HTML
  • UCC28C54Industrial, 30-V, low-power current-mode PWM controller, 14.5-V/9-V UVLO, 50% duty cycle
    Data sheet: PDF | HTML
Half-bridge drivers
  • UCC272003-A, 120-V half bridge gate driver with 8-V UVLO and CMOS inputs
    Data sheet: PDF | HTML
  • UCC27211A4-A, 120-V half bridge gate driver with 8-V UVLO and negative voltage handling
    Data sheet: PDF | HTML
  • UCC277144-A, 600-V half bridge gate driver
    Data sheet: PDF | HTML
Gallium nitride (GaN) power stages
  • LMG3410R070600-V 70mΩ GaN with integrated driver and protection
    Data sheet: PDF | HTML
  • LMG3422R030600-V 30-mΩ GaN FET with integrated driver, protection and temperature reporting
    Data sheet: PDF | HTML
Isolation (6)
Digital isolators
  • ISO6720General purpose dual-channel, 2/0, digital isolator
    Data sheet: PDF | HTML
  • ISO7242CQuad-channel, 2/2, 25-Mbps digital isolator
    Data sheet: PDF | HTML
  • ISO6721General-purpose, dual-channel, 1/1 digital isolator
    Data sheet: PDF | HTML
  • ISO6742General-purpose, quad-channel, 2/2 digital isolator
    Data sheet: PDF | HTML
  • ISO6741General-purpose, quad-channel, 3/1 digital isolator
    Data sheet: PDF | HTML
  • ISO7742Robust EMC, quad-channel, 2/2, reinforced digital isolator
    Data sheet: PDF | HTML
Logic & voltage translation (6)
Noninverting buffers & drivers
  • SN74ACT244Eight-channel, 4.5-V to 5.5-V buffers with TTL-compatible CMOS inputs and three-state outputs
    Data sheet: PDF | HTML
  • SN74HCT244Eight-channel 4.5-V to 5.5-V buffers with TTL-compatible CMOS inputs and tri-state outputs
    Data sheet: PDF | HTML
  • SN74LVC1G17-Q1Automotive single 1.65-V to 6.5-V buffer with Schmitt-Trigger inputs
    Data sheet: PDF | HTML
  • SN74LVC126AFour-channel, 1.65V to 3.6V buffers with three-state outputs
    Data sheet: PDF | HTML
  • SN74AHCT1G126Single 4.5-V to 5.5-V buffer with TTL-compatible CMOS inputs and 3-state outputs
    Data sheet: PDF | HTML
  • SN74LVC2G342-ch, 1.65-V to 5.5-V buffers
    Data sheet: PDF | HTML
  • PMP23223Smart isolated gate driver with bias supply reference design
    Test report: PDF | HTML Schematic: PDF
  • TIDA-00779230-V, 3.5-kW PFC with >98% Efficiency, Optimized for BOM and Size Reference Design
    Design guide: PDF | HTML Schematic: PDF
  • TIDA-01021011-kW, bidirectional, three-phase ANPC based on GaN reference design
    Design guide: PDF | HTML Schematic: PDF
  • TIDA-0160611-kW, bidirectional three-phase three-level (T-type) inverter and PFC reference design
    Design guide: PDF | HTML Schematic: PDF
  • TIDM-1000Vienna Rectifier-Based Three Phase Power Factor Correction Reference Design Using C2000 MCU
    Design guide: PDF | HTML Schematic: PDF
  • TIDM-1007High efficiency GaN CCM totem pole bridgeless Power Factor Correction (PFC) reference design
    Design guide: PDF | HTML Schematic: PDF
  • TIDM-2PHILPFCTwo-Phase Interleaved Power Factor Correction Converter Reference Design with Power Metering
    Design guide: PDF Schematic: PDF Schematic: PDF
Hardware development
Evaluation board
  • UCC21710QDWEVM-025 Driving and protection evaluation board for SiC and IGBT transistors and power modules

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