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  1.   Trademarks
  2. 1Introduction
  3. 2Solid Insulation
  4. 3Why International Standards for High Voltage Components Have Minimum DTI Requirements
  5. 4Quality of Insulation Materials
  6. 5Various IEC Standards and their DTI Requirements
    1. 5.1 IEC 60747-17
    2. 5.2 UL 1577
    3. 5.3 IEC 62368-1
    4. 5.4 IEC 60601-1
    5. 5.5 IEC 61010-1
  7. 6Conclusion
  8. 7References

IEC 60601-1

IEC 60601-1 Edition 3 is an international standard with general requirements for basic safety and essential performance for medical electrical equipment. This standard has its own medical terminology where insulation is called means of protection, basic insulation is called one means of protection and reinforced insulation refers to two means of protection. There is further division of who is receiving the protection from medical electrical equipment: operator or patient. Two Means of Patient Protection (2 MOPP) provides the highest level of protection that is equivalent to reinforced insulation for the patient.

The minimum DTI requirements in this standard are also somewhat similar to IEC 62368-1. Although Clause 8.8.2 requires 0.4 mm minimum DTI for supplementary or reinforced insulation for peak working voltage greater than 71 V, but it also provides an option to bypass this DTI requirement to components with solid insulation in clause 8.9.3 if they pass thermal cycling, humidity conditioning test, followed by high AC withstand voltage of clause 8.8.3 except that the test voltage is multiplied by 1.6.

Using the example of a semiconductor device described earlier, we first determine the maximum working voltage that’s possible with a minimum creepage and clearance distance of 8 mm. For this, we refer to Table 12 of IEC 60601-1. Table 5-2 is a partial representation of Table 12.

Table 5-2 Minimum Creepage Distances and Air Clearances providing Means of Patient Protection
Working Voltage VDC Working Voltage VRMS Spacing Providing One MOPP Spacing Providing Two MOPP
Creepage (mm) Clearance (mm) Creepage (mm) Clearance (mm)
17 12 1.7 0.8 3.4 1.6
43 30 2 1 4 2
85 60 2.3 1.2 4.6 2.4
177 125 3 1.6 6 3.2
354 250 4 2.5 8 5
566 400 6 3.5 12 7

So, with a minimum creepage distance of 8 mm, this component will be limited to a maximum 354 VDC or 250 VRMS of working voltage to provide two means of patient protection. Next, we determine the dielectric strength of solid insulation that the component must pass after thermal cycling and humidity preconditioning treatment. Clause 8.8.3 refers to Table 6 of IEC60601 – 1 (partially represented by Table 5-3) to answer this question.

Table 5-3 Test Voltages for Solid Insulation Forming a Means of Protection
Peak Working Voltage

(U)

VPEAK

Peak Working Voltage

(U)

VDC

AC Test Voltage (VRMS)
Means of Patient Protection
Protection from Mains Part Protection from Secondary Circuits
One MOPP Two MOPP One MOPP Two MOPP
U < 42.4 U < 60 1500 3000 500 1000
42.4 < U ≤ 71 60 < U ≤ 71 1500 3000 750 1500
71 < U ≤ 184 71 < U ≤ 184 1500 3000 1000 2000
184 < U ≤ 212 184 < U ≤ 212 1500 3000 1000 2000
212 < U ≤ 354 212 < U ≤ 354 1500 4000 1500 3000

The component must pass a dielectric withstand voltage of 6400 VRMS (= 1.6 x 4000 VRMS) to claim 250 VRMS or 354 VPEAK working voltage with 2 MOPP from mains circuits.